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A few things I am trying

Discussion in 'Original Phlatprinter MODIFICATIONS' started by ewo, Apr 24, 2010.

  1. ewo

    ewo Moderator Staff Member

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    Hello all !

    I figured since my machine was down for Stepper replacement. I would take the time to incorperate a few of the modifications i have been wanting to do for a while but just never found the time.

    Here are a few,
    1, Replacing all the original stepper motors with the new vexta steppers from the Phlatstore. The length of the wire that comes on the steppers might just be long enough to eliminate the need for the connection blocks for the X and Y axis.
    2, I found another way to connect the Y and Z axis all thread to the steppers . No more need for the hose clamps. and the material was free !!
    3, I'm doing the sand mod to the pressure rollers.
    4, I'm building guide fences that do not require any mods to my machine at all.
     
  2. kram242

    kram242 Administrator Staff Member

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    Sounds cool Bruce, looking forward to seeing these! :)
    Mark and Trish
     
  3. ewo

    ewo Moderator Staff Member

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    First let me say Thank you, For the steppers, your help. ;)
    Then for refering to me by my proper name ! It feels good to be called by my name ! :cool:
    But i understand i will always be ewo......... Thats cool too !!

    Next I apoligize for the poor quality pictures . But i thought they might be of some help to someone else replacing steppers. or needing to put them back in for whatever reason

    A mechanic's extension magnet is your friend ! :D Extra small fingers so to speak ! :cool:

    "NOTE I HAD TO ROUND OFF THE SHARP POINTS OF THE NUTS " in order to get them to seat properly on the the stepper mount.........

    I'm feeling good about all of this ! :p Attached files [​IMG] [​IMG]
     
  4. Anonymous

    Anonymous New Member

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    Bruce, I prefer to call people by their proper names, but I'm pretty forgetful. If you would add a signature to your profile, and simply put your name in there (like I did, below), it would show up on every post - and I wouldn't have to try to find that piece of paper where I wrote that "ewo = Bruce". :oops:
     
  5. kram242

    kram242 Administrator Staff Member

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    I have got to get another one of these mechanic's extension, I had one but I took the magnet out to use on something else :) I think it was for the surfer dude rescue claw :lol:
    I am going to look into the rounding of the edges. I did not have to do this, but maybe I can find on out there a little smaller to make that part easier to deal with. Thank you for sharing these pics Bruce, can't wait till you fire it up! :D
    Mark and Trish
     
  6. ewo

    ewo Moderator Staff Member

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    I should be done with the modifications in about an hour.
    Here are a couple more pictures of the way i connected the all thread to the steppers.
    No more hose clamps for me ! :shock: Attached files [​IMG] [​IMG]
     
  7. ewo

    ewo Moderator Staff Member

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    This will be the first cuts for my machine when i get done !
    I will cut later today if all goes well.

    Its sheet 2 of the Pogo VTO Attached files [​IMG]
     
  8. 3DMON

    3DMON Moderator Staff Member

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    Is that heat shrink?
     
  9. ewo

    ewo Moderator Staff Member

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    No it is not, But it does shrink a bit with heat. But heat also soffens it up
     
  10. ewo

    ewo Moderator Staff Member

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    Signature has been added ..... Per Dennis's request :)
     
  11. ewo

    ewo Moderator Staff Member

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    Awesome :D
    One thing i did find out, I dont like v tabs much. :? So before i cut sheet 2 , I will be retabbing.

    But the big thing here is that " My machine is alive and cutting at least as good as it did before.
    I did turn it back up to the way it was. and not a single problem .

    Perfect ! :shock: Attached files [​IMG]
     
  12. Jnida63

    Jnida63 Member

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    The V tabs work well for me if I set the depth at 10
     
  13. ewo

    ewo Moderator Staff Member

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    I was told to set them at 0.
    Thats what i did..... On the really long tabs on the wing stands i havent even a hint as to were to cut them. A thin line would have been nice , just for reference :)
     
  14. ewo

    ewo Moderator Staff Member

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    I will Try Sheet #2 yet tonight But i will redo the tabbing
    If that works right, Then tomorrow onto the guide fences !

    Yay :D
     
  15. kram242

    kram242 Administrator Staff Member

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    Looking good Bruce! :)
    I set my vtabs to 0 but to be honest I only use them rarely when I want to cut something out that I do not want to hassle with cutting the tabs. With the vtabs I can just push the parts out of the foam.
    Mark
     
  16. ewo

    ewo Moderator Staff Member

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    Thanks Mark !

    1 Done. Excellent results ! Oh and the wire is plenty long enough to reach the board........ I eliminated 2 connection blocks so i eliminated 2 possible failure points ! :)
    2 Done. Excellent results !
    3 Done. Excellent results
    Also 2 eliminated all of the zig zag up and down action when the z axis was near the home position.
    I Blame it all on the hose and the hose clamps . I never could get the small c bend out of the hose....
    No more worries !

    That leaves 4. I will try that tomorrow.

    I did have some trouble with the wiring. I was not shure how to hook the wiring up. then i rememeber'd this PDF.

    It was a life saver for me ! Attached files Manual3Axis(NEW).pdf (242.1 KB)Â
     
  17. Anonymous

    Anonymous New Member

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    Thanks Bruce! :D
    And congratulations on getting everything working - It sure feels great, doesn't it? :cool:
     
  18. ewo

    ewo Moderator Staff Member

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    Thank you Dennis ! ;) And it does feel Great ! :D
     
  19. ewo

    ewo Moderator Staff Member

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    I can see that working with the fff
    But with 3mm , Not so good. At least for me ! :(

    All the Tabbing has been changed to the T Tabs. It even looks better Me thinks ! :)
     
  20. kyyu

    kyyu Active Member

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    Ewo, so what is that you are using as connector? How do you keep it from slipping, when the motor shaft rotates?
     
  21. ewo

    ewo Moderator Staff Member

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    Kwok, I will be glad to tell you once the testing is done.
    So far with cutting foam i have had no issues at all with any slippage ! :D

    I cut sheet 2. I did procrastinate, I was afraid that sheet 2 would not cut as nice as sheet 1...
    IT CUT PERFECTLY....... :D .....

    I will be cutting the wood later today. I expect now there will be no issues ! :p
     
  22. ewo

    ewo Moderator Staff Member

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    preliminary parts fit .......
    It works :shock: Now how did i do that ? :lol:

    I will post the code for this when im done . There is one small part i want to draw yet for the canopy.
    But that will have to wait till i try to cut my fences.
    I made code for this for 6mm also , for you bluecore lovers! Man what a big plane this is !
    Its HUGE ! :eek: Attached files [​IMG]
     
  23. ewo

    ewo Moderator Staff Member

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    Awh well, I couldnt stand it no more. I had to cut the last of the parts :)

    Attached files [​IMG]
     
  24. kram242

    kram242 Administrator Staff Member

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    Wow that is looking great! Nice work Bruce
    BTW love the new sig
    Mark and Trish
     
  25. MartinT

    MartinT Member

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    I made this thing a few weeks ago for 6mm foam, but since I traced the plans from a picture of the original and then converted it to Phlatcode I figured I'd better not post it to avoid running into copyright problems...(am I right or wrong about this? (of course better to be safe than sorry, and getting sued and having to pay Electrifly until (and all of) my pension...) (I mean I even copied their colorscheme...)

    [​IMG]
    [​IMG]
    [​IMG]


    Of course I did mod it so it would fit better in my car and house:

    [​IMG]

    Not flown it yet, still practising my hovertechnique in Realflight 5 with the Original Pogo...
    Laterrr,

    Martin
     

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